describe
800°C vacuum furnace with metal liner and lifting platform system for precise heat treatment, brazing and annealing under controlled atmosphere.
Product Features
structure
- The system adopts an externally heated, resistance-heated vertical structure, consisting of furnace body, heating system, insulation system and inner liner for reliable high-temperature vacuum operation.
- Operating temperature reaches ≥800°C with adjustable heating rate from 5°C/min to 20°C/min, providing flexible process control for various heat treatment requirements.
- Cold-state vacuum level is better than 5×10⁻¹ Pa, with pressure rise rate ≤0.6 Pa/h, ensuring excellent chamber sealing and stable vacuum environment during long cycles.
- Inert gas can be introduced to maintain slight positive pressure inside the chamber, protecting workpieces from oxidation and contamination during heat treatment.
- The furnace body and main structural components are designed for a service life of no less than 10 years, delivering long-term durability and reduced maintenance costs.
- Heating elements and insulation layers are arranged to maximize thermal efficiency and temperature uniformity across the working zone, supporting consistent product quality.
- Vertical structure saves floor space and facilitates easy loading and unloading of long or bulky workpieces through top or bottom access.
- All key parameters including temperature, vacuum level and gas flow are monitored and controlled by the integrated PID system for automated and repeatable operation.
Material
- The furnace chamber is constructed from 316L stainless steel, offering excellent corrosion resistance and high-temperature strength for demanding vacuum heat treatment environments.
- Upper and lower furnace bodies are made from carbon steel, providing robust structural support and cost-effective durability for the overall frame assembly.
- The combination of 316L stainless steel chamber and carbon steel body optimizes both performance and economy, ensuring long service life in corrosive or high-humidity conditions.
- 316L stainless steel minimizes contamination risks during sensitive processes like brazing or annealing, maintaining clean chamber conditions for consistent product quality.
- Carbon steel outer body withstands mechanical stress and thermal expansion, delivering reliable operation under repeated heating and cooling cycles with minimal maintenance.
detection
- Each vacuum furnace undergoes a strict 24-hour leakage test using compressed air at 0.098 MPa to verify chamber integrity before shipment.
- During the test, the sealed chamber is pressurized and monitored for pressure drop over a full day, ensuring no detectable leaks exist in welds, flanges, or seals.
- This extended duration test simulates real-world operating conditions more accurately than short-term checks, guaranteeing long-term reliability under vacuum or inert gas environments.
- Passing the 24-hour leakage test confirms the furnace maintains stable vacuum levels during prolonged heat treatment cycles, preventing oxidation and contamination of workpieces.
- All units are certified with a leakage rate report upon passing, providing customers with documented proof of quality and compliance with international standards.
Application areas
- Vacuum brazing of stainless steel and copper alloys in automotive and aerospace industries, requiring clean, oxide-free joints and precise temperature control.
- Annealing of precision metal parts such as molds and tools under vacuum to eliminate internal stress and improve machinability without surface oxidation.
- Sintering of ceramic and cermet materials in controlled atmosphere, utilizing the inert gas backfill function to maintain part purity and dimensional stability.
Why Choose Us
- 10-year service life with proven vacuum integrity
- Customizable heating rate from 5 to 20°C/min
- 316L stainless steel chamber for clean processing
FAQ
Q1: What is the maximum vacuum level of this furnace?
A: Cold-state vacuum is better than 5×10⁻¹ Pa with pressure rise rate ≤0.6 Pa/h, ensuring clean processing.
Q2: Can the heating rate be adjusted for different processes?
A: Yes, heating rate is adjustable from 5°C/min to 20°C/min, offering flexibility for annealing, brazing or sintering.
Q3: What materials are used for the furnace chamber and body?
A: The chamber is 316L stainless steel; upper/lower bodies are carbon steel for strength and corrosion resistance.
Q4: How is the leakage tested before delivery?
A: Each unit passes a 24-hour compressed air leak test at 0.098 MPa to guarantee seal integrity.
Q5: What is the expected service life of the main structure?
A: The furnace body and key components are designed for a service life of no less than 10 years.