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GWDL-1000KQGA Tilting Rotary Tube Furnace

The GWDL-1000KQGA Tilting Rotary Tube Furnace is designed with a rotating and tilting furnace tube, three independent temperature zones, and an adjustable heating rate. It features a quartz glass furnace tube, adjustable rotation speed, adjustable inclination angle, and programmable temperature control.

GWDL-1000KQGA Tilting Rotary Tube Furnace

GWDL-1000KQGA Tilting Rotary Tube Furnace

Model:GWDL-1000KQGA
Maximum Operating Temperature:1000°C
Rated Power:60 kW
Furnace Tube Material:Quartz Glass
Heating Zone Length:2000 mm
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1000度倾斜旋转管式炉 VOC尾气净化炉 技术指标 .docx

 

TILTING ROTARY TUBE FURNACE

Technical Specifications | Model: GWDL-1000KQGA

1. Basic Technical Parameters

ItemTechnical Specifications
Equipment ModelGWDL-1000KQGA
Equipment TypeTilting Rotary Tube Furnace
Power SupplyAC 380 V
Rated Power60 kW
Maximum Operating Temperature1000°C
Continuous Operating Temperature1000°C
Temperature Control Range80–1200°C
Heating Zone Length2000 mm
Number of Temperature Zones3 independent temperature zones, each with independent temperature control
Furnace Tube StructureØ150 mm at both ends, Ø400 mm in the middle section, heating zone length of 2000 mm
Furnace Tube MaterialQuartz glass tube, 10 mm thick
Heating ElementsHigh-temperature resistance wire, arranged above and below the furnace tube
Feeding MethodBatch feeding
Feeding System1
Furnace Tube Rotation Speed1–15 r/min, adjustable
Furnace Tube Inclination Angle1–15°, adjustable
Protective Gas Flowmeters2 float flowmeters
Temperature SensorType K thermocouple, temperature measurement range: 0–1320°C
Temperature Control Accuracy±1°C
Furnace Temperature Uniformity±8°C (depending on furnace chamber dimensions)
Heating RateMaximum: 20°C/min; minimum: 1°C/h, adjustable (non-linear heating)
Exhaust Gas Incinerator Treatment Capacity40 m³/h

2. Furnace Body

The furnace body is manufactured using CNC machine tools and undergoes polishing, grinding, acid pickling, phosphating, powder coating, and high-temperature baking. It features a two-tone design and a modern, attractive appearance.

The furnace body offers the following properties:

  • Oxidation resistance
  • Acid and alkali resistance
  • Corrosion resistance
  • High-temperature resistance
  • Easy cleaning

3. Furnace Body Structure

The electric furnace adopts an air-cooled, double-layer furnace body structure. Air-guiding partitions ensure that cooling air circulates throughout the furnace shell. The cooling air then passes over the conductive plates of the heating elements before being discharged from the furnace body.

This design helps prevent high-temperature oxidation of the conductive plates of the heating elements and maintains a suitable working environment.

4. Refractory Materials

The furnace lining is made of vacuum-formed, high-purity lightweight alumina material.

Lightweight hollow-sphere alumina boards are used in areas prone to contact during material loading and unloading, including the furnace opening and furnace bottom.

The refractory materials feature:

  • High operating temperature resistance
  • Low heat storage capacity
  • Resistance to rapid heating and cooling
  • Resistance to cracking and shedding
  • Good thermal insulation performance

5. Protection System

The equipment uses an integrated modular control unit with accurate control precision. Dual-loop control and dual-loop protection are incorporated.

The protection functions include:

  • Overshoot protection
  • Over-adjustment and under-adjustment protection
  • Thermocouple disconnection protection
  • Phase-loss protection
  • Overvoltage protection
  • Overcurrent protection
  • Overtemperature protection
  • Current feedback
  • Soft-start protection

6. Control System

The system uses closed-loop thyristor module triggering with phase-shift triggering control. The output voltage, current, or power can be continuously adjusted.

The system supports constant-voltage, constant-current, or constant-power operation.

The current loop serves as the inner loop, while the voltage loop serves as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current of the voltage regulator is limited to the rated current range.

The voltage loop also participates in regulation to maintain stable output current and voltage within the available control margin.

This control method helps protect the heating elements against excessive current and voltage impacts, ensuring safe and reliable operation and control accuracy.

7. Display Parameters

The system displays the following parameters:

  • Temperature
  • Temperature segment number
  • Segment time
  • Remaining time
  • Output power percentage
  • Voltage
  • Current

8. Temperature Profile Settings

The equipment uses an intelligent temperature controller with multiple control methods, including standard PID, artificial intelligence adjustment (APID), and MPT.

The controller features self-tuning and self-learning functions, with control characteristics designed to minimize overshoot and undershoot.

It supports 30-segment program control and allows heating and cooling at arbitrary rates.

Programmable and operational commands include:

  • Jump (loop)
  • Run
  • Pause
  • Stop

The program can be modified at any time during program-controlled operation.

An artificial intelligence control algorithm with curve-fitting capability provides smooth temperature profile control.

9. Multiple Temperature Profile Inputs

The system supports 50-segment program control with the following configurations:

Temperature Profile ConfigurationNumber of Segments
One temperature profile50 segments
Two temperature profiles28 segments per profile
Three temperature profiles15 segments per profile
Five temperature profiles9 segments per profile

Multiple temperature profiles can be entered simultaneously and selected for use as required.

10. Standard Accessories

  • One pair of crucible tongs
  • One pair of high-temperature gloves
  • One certificate of conformity
  • One sales delivery note

11. Warranty

The electric furnace is covered by a one-year free warranty.

Heating elements are excluded from the warranty. Heating elements that suffer natural damage within three months will be replaced free of charge.

12. Company Information

Company Name: Luoyang Ju Xing Kiln Co., Ltd.

Address: No. 1, Xingye 1st Road, Science and Technology Industrial Park, Jianxi District, Luoyang City, Henan Province, China

Contact Numbers: 13271526781 / 0379-69936789

Email: thermo@gwdl.com

Websites:

  • www.gwdl.com
  • www.gwdltherm.com

Important note before sending to customers: The original document lists a maximum operating temperature of 1000°C, a continuous operating temperature of 1000°C, and a temperature control range of 80–1200°C. These values have been retained exactly as provided, without attempting to reconcile them. The original protection-system description also contains some ambiguous terminology, so those terms should be confirmed with the technical team before being used in a formal contract or final technical datasheet.

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