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Vacuum Atmosphere Rotary Tube Furnace

The GWDL-1150KQGA Vacuum Atmosphere Rotary Tube Furnace is an 1150°C-class rotary tube furnace designed for controlled heating under vacuum and gas-atmosphere conditions. It features a 2500 mm heating zone, 50–60 L effective loading volume, adjustable tube rotation speed of 1–15 rpm, three-zone temperature control, and intelligent PID/APID/MPT control. The system is equipped with a mechanical rotary-vane vacuum pump, N₂/H₂ flow meters, hydrogen safety protection, exhaust gas combustion treatment, and a 7-inch TFT touchscreen control system.

Vacuum Atmosphere Rotary Tube Furnace

Vacuum Atmosphere Rotary Tube Furnace

Rated Temperature:1150°C Rotary Tube Furnace
Heating Area:2500 mm
Effective Loading Capacity:50–60 L
Rotation Speed:1–15 revolutions per minute, adjustable
Temperature Control Accuracy:±1°C
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VACUUM ATMOSPHERE ROTARY TUBE FURNACE

Model: GWDL-1150KQGA

1. GENERAL PARAMETERS

ItemSpecification
Furnace Class1150°C
ModelGWDL-1150KQGA
Furnace Chamber Dimensions (D × W × H)Ø300 mm × 2500 mm heating zone length
Effective Loading Volume50–60 L
Furnace Tube DimensionsØ120 mm at both ends / Ø300 mm at the middle section
Power SupplyAC 380 V, 60 kW
ThermocoupleType K, 0–1320°C
Furnace Tube Material310S Stainless Steel

2. MECHANICAL & STRUCTURAL SYSTEM

ItemSpecification
Heating Element InstallationHeating elements installed around the furnace tube
Rotation Speed1–15 rpm, adjustable
Furnace Tube Inclination>15°
Furnace BodyCNC machined, polished, acid pickled, phosphated, powder coated and high-temperature baked; corrosion resistant and easy to clean
Furnace Body StructureDouble-layer air-cooled structure with guided airflow cooling the heating-element terminals
Furnace DoorVertical lifting type, opening upward and downward

3. HEATING & INSULATION SYSTEM

ItemSpecification
Heating ElementsHigh-temperature alloy resistance wire
Refractory MaterialVacuum-formed high-purity lightweight alumina material
Critical AreasLightweight hollow alumina plates used at the inlet and bottom
Main FeaturesHigh-temperature resistance, low heat storage, excellent thermal shock resistance, crack-free and no shedding
Insulation LayersThree layers: Aluminosilicate Fiber Board / Alumina Fiber Board / Polycrystalline Alumina Fiber Board
Furnace Shell Temperature<45°C during continuous operation

The heating and insulation specifications are directly based on the uploaded technical document.

4. TEMPERATURE CONTROL SYSTEM

ItemSpecification
Temperature Control Accuracy±1°C
Temperature Uniformity±5°C
Heating RateAdjustable: maximum 20°C/min (non-linear); minimum 1°C/hour
ControllerIntelligent PID / APID / MPT control
Programmable Segments50 segments
FunctionsAutomatic tuning, self-learning and smooth curve fitting
Display InformationTemperature, program segment number, time, remaining time, power %, voltage and current

5. CONTROL & PROTECTION SYSTEM

ItemSpecification
Control MethodClosed-loop SCR phase-angle control
Output ModeConstant voltage / Constant current / Constant power
Control StructureInner current loop + outer voltage loop
Main FeatureStable output under load fluctuations
Protection FunctionsOvercurrent, overvoltage, overtemperature, phase loss, soft start and feedback protection

6. GAS & VACUUM SYSTEM

ItemSpecification
Vacuum PumpMechanical rotary-vane vacuum pump with rotary sealing structure
Flow Meters2 float-type flow meters for N₂, H₂, etc.

7. HYDROGEN SAFETY SYSTEM

  1. A check valve is installed at the gas outlet to prevent hydrogen backflow.
  2. A hydrogen ignition device is provided.
  3. A hydrogen flame detection device is provided.
  4. In the event of flameout, the exhaust valve and hydrogen inlet valve are automatically shut off.
  5. A hydrogen leakage detection system is provided. In the event of a hydrogen leak, an alarm is triggered and the valves are automatically shut off.

8. EXHAUST GAS TREATMENT SYSTEM

  • Automatic ignition
  • Exhaust gas combustion treatment
  • Flameout alarm

9. ACCESSORIES

ItemQuantity
Insulation Plugs2 pcs
Crucible Tongs1 pc
High-Temperature Resistant Gloves1 pair

10. WARRANTY

ItemWarranty
Furnace Body1 year
Heating ElementsNot covered by warranty; free replacement within 3 months in case of natural damage

TOUCHSCREEN TECHNICAL SPECIFICATIONS

ItemSpecification
Display7-inch TFT true-color display
Overall Dimensions206 W × 156 H × 50 D mm
Resolution800 × 480
BacklightLED
Power Consumption5 W
Weight1 kg
LanguageEnglish
Display & OperationFull-screen display and operation
Display FunctionsInstrument screen, bar graph, historical trends, data reports, alarm information, data export, process flow, system management, etc.
Control ObjectsTemperature, pressure, flow rate, liquid level, etc.
Number of Furnaces Controlled1–6 units
Temperature ControlTouchscreen + high-precision integrated module
Start HeatingTouchscreen operation
Temporary HeatingTouchscreen operation
Stop HeatingTouchscreen operation
Temperature Curve EditingTouchscreen operation; 30 segments per curve
Temperature Curve StorageUnlimited
Real-Time Status DisplayRunning curve name, running segment number, time, segment running time, digital temperature, real-time curve and 100% power output
Segment Selection & StartTouchscreen operation; cross-segment start supported
Curve RangeAdjustable
Historical CurvesApproximately 20 months of storage
Data ReportsExcel format; approximately 20 months of storage; multiple points can be displayed simultaneously; storage can be expanded via USB flash drive
Historical Curve & Report Recording IntervalAdjustable from 1 to 3600 seconds; multiple points can be displayed simultaneously; storage can be expanded via USB flash drive
Alarm IndicatorColor change (red)
Alarm InformationChinese / English; alarm time and event description
Data Export InterfaceUSB
Printer InterfaceParallel port
Touchscreen ProtectionPassword protected; operation prohibited without the password
Communication InterfaceRS485

The touchscreen specifications, storage functions, interfaces and control functions are based on the original document.

MANUFACTURER

Company Name: Luoyang Ju Xing Kiln Co., Ltd.
Company Address: No. 1, Xingye Road, Jianxi Science and Technology Industrial Park, Luoyang City, Henan Province, China
Tel: +86 132 7152 6781 / +86 379 6993 6789
Email: thermo@gwdl.com
Website: www.gwdl.com / www.gwdlcom.cn / www.gwdl.org / www.gwdl.cn

Note: The uploaded document is titled as a 1200°C vacuum atmosphere rotary furnace, while the detailed specification identifies the furnace as 1150°C class. I have retained the detailed specification as provided rather than changing the technical data.

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