This Regenerative Thermal Oxidizer (RTO) system is engineered to effectively remove volatile organic compounds (VOCs) from industrial exhaust streams. Operating at temperatures up to 1000°C with a treatment capacity of 80 m³/h and 95% heat recovery efficiency, the system ensures highly efficient, self-sustaining combustion and pollutant destruction. Ideal for ceramic, printing, coating, and materials processing industries that generate high-concentration, low-airflow organic waste gases.
The system heats organic exhaust gases above 760°C, oxidizing VOCs into CO₂ and H₂O. High-temperature exhaust passes through ceramic beds to store heat, which is then used to preheat incoming gas. This regenerative cycle (heat–release–purge) occurs across three chambers for continuous operation and maximum energy efficiency.
Clean air purges residual VOCs after each cycle, maintaining a removal efficiency >99% and minimizing emissions.
| Item | Specification |
|---|---|
| Model | GWDL-ZKQ |
| Max Temperature | 950°C (adjustable for different materials) |
| Chamber Volume | Standard options: 5L, 10L, 15L, or customizable |
| Heating Element | High-temperature alloy resistance wire or optional silicon carbide rod |
| Temperature Control | PID precision control with programmable temperature curves |
| Temperature Accuracy | ±1°C |
| Furnace Structure | Integrated structure with lifting mechanism and sealed chamber |
| Atmosphere Control | Optional inert gas protection (e.g., N₂, Ar) or exhaust port for binder removal |
| Debinding System | Built-in exhaust with adjustable flow to ensure safe binder removal |
| Safety Features | Over-temperature alarm, leakage protection, and interlock mechanism |
| Insulation Material | Lightweight vacuum-formed ceramic fiber or composite insulation |
| Power Supply | AC 220V/380V, 50/60Hz, customized based on model |
| Control Cabinet | Integrated or split type, optional touch screen + PLC system |
| Applications | Binder burnout and pre-sintering of ceramic green parts or powder components |